Certified Quality Management
ISO 13485
ISO 9001
FDA Registered
Precision Plastic Injection Molding Services
Marman Industries, Inc., is a fully integrated provider of both conventional and certified Class 100,000 (8) Clean Room precision plastic injection molding services. With a strategic emphasis on quality, our prime focus is meeting our customers' needs on a consistent and cost effective basis.
We will assess your drawings and provide engineering guidance to help you design moldable parts that are optimized for manufacture. From tool design concepts to process development and validation, we ensure that all aspects of production meet the ultimate goal of producing high quality injection molded parts. We have extensive experience molding commodity-type resins as well as specialty and FDA-approved engineering resins, many of which have complex processing requirements. Our highly regulated, climate-controlled cleanroom environment enables us to provide comprehensive solutions tailored to meet the sanitary and regulatory challenges of medical and electronics industry manufacturing.
We run 24 injection molding machines ranging in size from 20 to 150 tons and have the capacity to handle high volume production as well as smaller more specialized runs and R&D testing services. Our ISO 13485 & 9001 certified facility is operated according to cGMP compliant Lean manufacturing principles and our centralized resource planning system gives us total visibility and control over all manufacturing processes. Our services include process validation, product design evaluation, mold test, product assembly and packaging, and product traceability from start to finish. Contact us today to learn how our value-based plastic injection molding services can benefit your next project.
Project Examples
Plastic Injection Molding Service Details
General Capabilities
Contract Manufacturing
Product End Item
Product Sub-Assembly
Packaging
Custom Tool Design
Production Molding
Prototyping
Cleanroom Molding
Micro-Molding
Over-Molding
Capabilities
Mold Design & Construction
Production & Prototype Molding
High / Low Volumes R&D Testing
Production & Prototype Sampling
Mold Process Type
Injection molding of
TPE & TPU materials
Resin Materials ( TPE & TPU except silicon)
ABS
Acetal
Acrylic
Copolymer Polypropylene
HTPE/LDPE
Microcellular
Nylon
PEEK (Classix & Optima)
PET
Polyaryletheretherketone
Polysulfone
Polyphenylsulfone
Polycarbonate
Polyester
Polypropylene
Polystyrene
Polyurethane
Santoprene
Molded Part/Component Size
Minimum - .03 oz (≤.05 g)
Maximum - 8.24 oz (234 g)
Number of Cavities
Minimum - 1 Cavity
Maximum - 64 Cavities
Tool Steel Tolerance (+/-)
Molded Plastic Parts
+/- .0001
+/- .001
Plastic Part Dimension
Micro to 8" x 10"
Additional Services
Design Engineering
R&D Engineering
DOE
Engineering Trial Runs
Validation Runs
IO, OQ, PQ
Prototyping
Tooling Production & Prototype
Product End-Item Assembly
Product Sub-Assembly
Video-Based Measurement Systems
Optical Comparator
Force Tester
Statistical Software
Quantitative and Non-Quantitative Tools
Biological & Environmental Monitoring
Precision Hand-Held Instrumentation
Pin Gauges
Extended Capabilities Via Certified Analysis and Testing Facilities
Sterilization Prepping and Configuration
Silk Screening
Pad Printing
Laser Marking
Lead Time
Prototype Tooling/Molds 6-8 weeks
Production Tooling/Molds 6-14 weeks
Mold test for First Article parts 2-3 weeks
Production molded parts 2-3 weeks
First Article Inspection - 1 week
Expedite Services Available
Intended Application
Medical Devices
Dental Implant Accessories
Dental Surgical Containers
Electronic Connectors
Irrigation Systems
Natural Gas Utility Connectors
Consumer Products Maximum - 64 Cavities
Production Volume
Minimum - 100 Units
Maximum - 25 to 50 Million Units
Pre-Production
Pilot Production
Prototype
Low Volume
High Volume
Additional Information
Industry Focus
Medical
Dental
Irrigation
Electronics
Consumer
R&D
Industry Standards
ISO 13485 & 9001
FDA Registration no. 3000284443
cGMP Compliant
Class 100,000 (8) Cleanroom
File Formats
SolidWorks (SLDPRT, SLDDRW, SLDDRT)
Pro-E
Parasolid
STL
IGES
Master Cam
JPG or JPEG (Joint Photographic Experts Group)
PDF (Portable Document Format)