Certified Quality Management ISO 13485 : 2012 2008 FDA RegisteredCertified Quality Management
ISO 13485 : 2012
ISO 9001 : 2008
FDA Registered

Custom Mold Design & Fabrication Services

A strategic advantage of doing business with Marman Industries is our well-equipped in-house mold design and fabrication department. Our team of highly skilled design and tooling engineers and mold makers has a strong background in the design concepts and fine machining techniques required to construct molds that perform quality and uniformity. Complete control of this phase of manufacturing gives us the ability to create molds of the highest quality standards that meet the most challenging industry requirements.

Our systematic approach to mold design incorporates use of advanced 3D solid modeling tools to optimize mold conditions such as gate location, venting, cooling, and runner sizing. Simulation software enables us to visualize the injection molding process and refine and validate the mold designs prior to the build. Once the design is finalized, our master toolmakers use the latest technology and robotics to build production and prototype molds to SPI/SPE Class standards. Molds are a major investment, and we offer a documented mold maintenance program for the upkeep of all molds on a continual basis. We also have the capacity to modify, repair, and rebuild tooling used by previous molders. Our strength of experience and depth of knowledge assures you of an exceptional manufacturing solution. Contact us today to learn more about our mold design and engineering capabilities.

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Custom Mold Design & FabricationCustom Mold Design & FabricationCustom Mold Design & Fabrication

Project Examples

Custom Mold Design & Fabrication Details

General Capabilities
Contract Manufacturing
Product End-Item Assembly
Product Sub-Assembly
Packaging
Custom Tool Design
Production Molding
Prototype Molding
Cleanroom Molding
Micro-Molding
Over-Molding
Capabilities
Scientific Molding Technology Process
Decouple Molding
Computer Aided Design
Production & Prototype
Mold Repair & Modification
Mold Maintenance
Mold Test
First Article Inspection
Bioburden Controls
Mold Validation
  • Inspection Qualification
  • Operational Qualification
    • D.O.E.
  • Performance Qualification
Mold Assembly
Resin Blending
CMM (Coordinate Measuring Machine) Inspection
CNC Cutting
CNC Drilling
Turning Lathe
Electrical Discharge Machining
  • Wire EDM
  • Sinker EDM
  • Hole Drilling
Fabrication
Fastening
Filling
Forming
Grinding
Laminating
Milling
Fixtures
In-House Tooling and Fixturing
Equipment
CNC & Conventional
EDM Center
Precision Grinding
Precision Milling
Inspection
Materials (Almost all Plastics except Silicon)
ABS
Acetal
Acrylic
Copolymer Polypropylene
HTPE/LDPE
Microcellular
Nylon
PEEK Classix & Optima
PET
Polyaryletheretherketone
Polycarbonate
Polyester
Polypropylene
Polystyrene
Polyurethane
Polysulfone
Polyphenylsulfone (Radel)
Thermoplastic
Thermoset
Tooling Dimensions
Max 24" by 36"
Tooling Weight
2000-3000 Pounds
Tool Steel Tolerance (+/-)
Molded Plastic Parts
+/- .0001"
+/- .001"
Additional Services Provided
Clean Room Assembly
Cleanroom Molding
Mold Design
Mold Making
Prototyping
Product Design Assistance
Product Design Reviews
Project Planning
R&D Testing
Solid Modeling
Engineering
Tooling - molds & fixtures
Product End-Item Assembly
Product Sub-Assembly
Video-Based Measurement Systems
Optical Comparator
Force Tester
Statistical Software
Quantitative and Non-Quantitative Tools
Biological & Environmental Monitoring
Precision Hand-Held Instrumentation
Pin Gauges
Extended Capabilities Via Certified Analysis and Testing Facilities
Heat Staking
Sonic Welding
Primary & Secondary Packaging
Sterilization Prepping and Configuration
Silk Screening
Pad Printing
Laser Marking
Production Volume
Pre-Production
Pilot Production
Prototype
Low Volume
High Volume
Lead Times
6 to 8 weeks for Prototypes
6 to 14 weeks for Mid Capacity
16 to 20 Weeks for High Capacity
Mold Test for First Article Parts - 2-3 Weeks
Production Molded Parts - 2-3 Weeks
First Article Inspection - 1 Week
Expedited Services Available

Additional Information

Industry Focus
Medical
Dental
Irrigation
Electronics
Consumer
R&D
Industry Standards
ISO 13485:2003 & 9001:2008
FDA Registration no. 3000284443
cGMP Compliant
Class 100,000 (8) Cleanroom
File Formats
SolidWorks (SLDPRT, SLDDRW, SLDDRT)
Pro-E or Pro/Engineer (DRW, PRT, XPR)
Parasolid
STL
IGES
Master Cam
JPG or JPEG
PDF